NC 18-axis machining centre, designed to perform milling, drilling, cutting and end-milling operations on aluminium and light alloys in general.
QUADRA L2 is made up of an automatic profile magazine and a thrust feed system for profiles sized up to 7.500 mm complete with profile clamping gripper drive. Due to the movement of the gripper, the feeder returns to its initial position thus allowing the loader to prepare the next profile.
In the central part are situated the milling module, two cutting modules and the end-milling module. The NC 4-axis milling module is equipped with 4 up to 6 electrospindles and enables the whole contour of the workpiece to be machined, however it is oriented. The NC 3-axis mail cutting module is made up of a Ø 600 mm blade, with down stroking movement. The secondary module mounts a blade Ø 350 with horizontal movement on three axes NC. The end-milling module operates on two NC axes by means of a milling head.
QUADRA L2 also comprises an automatic outfeed unit leading from the cutting unit to the unloading magazine. The unit is made up of a magazine with transverse belts for unloading machined workpieces with a length of up to 4.000 mm (7.500 mm optional).
The machining unit is fitted with a cabin soundproofing the central operational part, which not only protects the operator but also reduces the acoustic impact on the environment.

Technical data arrow_drop_down
LAYOUT 
AXIS STROKES 
X AXIS (longitudinal) (mm)
320
Y AXIS (transversal) (mm)
402
Z AXIS (vertical) (mm)
395
A AXIS (rotary base rotation)
0° ÷ 360°
U AXIS (bar positioning) (mm)
9.660
H AXIS (cutting unit vertical movement) (mm)
627
P AXIS (cutting unit transversal movement) (mm)
880
B AXIS (motorised vice movement) (mm)
790
ZG AXIS (horizontal cutting unit vertical movement) (mm)
190
YL AXIS (horizontal cutting unit transversal movement) (mm)
1.300
MILLING UNIT 
Electrospindle rotary unit on rotary base
0° ÷ 360°
Electrospindles with air cooling
4
Maximum power in S1 (kW)
5,6
Maximum speed (rpm)
24.000
Toolholder
ER 32
Disengagement from machining unit work area by means of recirculating ball slides (110 mm stroke)
 
Maximum number of machining units
6
MACHINING AREA OF THE MILLING UNIT (*) 

Available configurations

loading side view

 

(A) electrospindles disengaging the work area

(B) electrospindles engaging the work area

(*) performance to be checked after analysis of the specific profiles and related machining operations

VERTICAL CUTTING UNIT 
Blade diameter at carbide-tipped (mm)
600
NC blade positioning
-48° ÷ 245°
Blade motor power (kW)
3
HORIZONTAL CUTTING UNIT 
Blade diameter at carbide-tipped (mm)
350
NC blade positioning
-45° ÷ +45°
Blade motor power (kW)
0,85
HORIZONTAL CUTTING UNIT WORKING CAPACITY (*) 

(*) performance to be checked after analysis of the specific profiles and related machining operations

END MILLING UNIT 
Maximum mill diameter (mm)
200
Maximum mill pack height (mm)
128,5
Maximum rotation speed (rpm)
8.000
Cutting head sleeve diameter (mm)
32
FUNCTIONS 
Workpiece milling, drilling, end milling and cutting directly from the entire profile
 
Included       
Available
Vertical cutting module
The CNC-operated cutting module includes a 600 mm diameter circular blade with downward movement on 3 axes, with a range from -48° to +245°, allowing a variety of extruded profile end milling types. The clamping and handling of the segments are done by means of two motorised vice units on CNC axes.
CNC machining centres Quadra L2 Vertical cutting module Emmegi
CNC machining centres Quadra L2 Automatic bar feed and workpiece unloading Emmegi
Automatic bar feed and workpiece unloading
Numerically controlled, high precision and high speed bar positioning system. The system is complete with a gripper to block the profile with automatic horizontal and vertical position adjustment on two CN axes. To guarantee that each type of profile is grasped with no manual intervention, the numerical control of the gripper slewing axis is also available, which is otherwise handled manually. The loading and unloading belt magazines are used to load profiles with length of up to 7.5 m and offload lengths of up to 4.0 m, with an option for 7.5 m. If required, during loading and unloading, an optional tipping system can automatically rotate the workpiece by 90°.
Horizontal cutting module
Single-head cutting unit with numerically controlled horizontal feed, with 350 mm blade and a wide cutting range: -45° to +45°. The setting of any cutting angle is fully automatic and controlled by a 3-axis CN movement. The horizontal feed allows cutting large profiles and performing special cuts.
CNC machining centres Quadra L2 Horizontal cutting module Emmegi
CNC machining centres Quadra L2 Milling unit Emmegi
Milling unit

QUADRA is fitted with an exclusive turntable system on which 4 to 6 work units interpolated on 4 axes can operate at the same time: X, Y, Z, A (360° slewing around the axis of the bar). The high-frequency electrospindles are air-cooled, and include an ER 32 toolholder with power up to 5.6 kW in S1. Each unit is equipped with a work area disengagement system by means of a slide on recirculating ball shoes.

End milling module
End milling unit with cutter unit with variable rotation speed up to 8,000 rpm. With quick cutter unit tool change with pneumatic control. Interacts with the horizontal cutting unit, with which it shares the support beam. The three cutting and end milling modules are used to unload rejects into an opening, which can be fitted optionally with a steel evacuation belt.
CNC machining centres Quadra L2 End milling module Emmegi
CNC machining centres Quadra L2 Label printer Emmegi
Label printer (Optional)

The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.

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