Vegamatic  Pusher TC

Automatic CNC cutting-off centre with horizontal blade feed, 3 controlled axes, designed for cutting profiles made of aluminium, PVC, light alloys in general. It performs automatic cutting according to predefined and optimized cutting lists. It can perform the bevelled cut on both sides of the profile. The machine is intended to perform cutting at an angle from 45° to 135° or from 22°30’ to 157°30’. Automatic bar feeder and automatic unloading magazine on the opposite side. It can be fitted with customised horizontal and vertical drilling units for specific automatic machining operations.

Technical data arrow_drop_down
AXIS STROKES 
U AXIS (feeder) (mm)
7.500
X AXIS (ejector, only vers. PUSHER T/TC) (mm)
1.000
B AXIS (angle of blade) (according to version)
45° ÷ 135° ; 22°30’ ÷ 157°30’
V AXIS (gripper transversal positioning) (mm)
138
W AXIS (gripper vertical positioning) (mm)
138
LOADING UNIT: PROFILE POSITIONING 
Belt loading magazine or back-step magazine
 
Max. loadable profile length (mm)
7.500
Max. loadable profile width (mm)
167
Electronic axis gripper positioning (V and W axes)
 
Theoretical minimum cutting length (mm)
0
Minimum machinable profile section (mm)
30 x 30
CUTTING UNIT 
Blade diameter at carbide-tipped (mm)
Ø = 550
Hydro-pneumatic blade feed
 
Minimal oil diffusion lubrication system
 
Power rating (kW), “three-phase” blade drive motor
3
Pre-set for swarf exhauster
 
CUTTING DIAGRAM 
UNLOADING UNIT 
Unloading workbench with automatic ejector
 
Max. profile length that can be unloaded automatically on standard unloading bench (mm)
2.500
Belt unloading magazine with automatic extraction system
 
Max. profile length that can be unloaded automatically with optional belt magazine (mm)
4.000
Optional belt magazine depth (mm)
2.000
SAFETY DEVICES AND PROTECTIONS 
Cutting area pneumatically-controlled integral protection
 
WORKPIECE LOCKING 
Vertical pneumatic vices
3
Horizontal pneumatic vice
 
Vice pressure reduction with pressure gauge
 
Included       
Available
Bar feeder

The extremely fast and precise numerical control system (CNC) for bar positioning includes a gripper for clamping the profile and the possibility to manually adjust the position. The movement is transmitted on a rack through a low backlash gearbox to maintain the high standards of precision guaranteed by the CNC. The feeder slides on case-hardened and tempered bars through linear bushings.

Vegamatic Pusher TC Bar feeder Emmegi
Vegamatic Pusher TC Ejector Emmegi
Ejector
The ejector controlled by the CNC grips the workpiece during machining and, once completed, shifts it from the cutting area to the unloading magazine, holding it in the same position so as to facilitate the subsequent machining phases. Motion is transmitted by means of a toothed belt and secure gripping of the workpiece is ensured by pneumatic cylinders.
Control
The operator interface with 15" touchscreen display has a network connection, USB ports and a floppy disk drive for communicating with external devices. It also features a built-in control panel, mouse and keyboard, it is preset for the installation of a label printer and connection to a remote control panel. The control is managed by the Windows operating system under which the Job and Blade software packages are installed: Job is designed for the job editor and optimizing cutting lists; Blade, installed alongside Job, controls the machine’s operations and manages the machining processes.
Vegamatic Pusher TC Control Emmegi
Vegamatic Pusher TC Loading magazine Emmegi
Loading magazine
The machine can feature a back-step or belt loading magazine with automatic bar positioning, which can house profiles having a maximum length of 7.5 metres. The back-step magazine is especially suitable for loading profiles having a section which makes it difficult to keep a stable position during transport. In case of stable profiles, the belt loading magazine allows maximum flexibility and capacity.
Cutting module

The cutting module consists of a single-head cutting off machine with hydro-pneumatic blade feed. It is provided with a 550 mm blade featuring wide cutting range: from 45° to 135° or from 22°30’ to 157°30’ (based on model). Setting of the cutting angles is fully automatic and is handled by the CNC.

Vegamatic Pusher TC Cutting module Emmegi
Vegamatic Pusher TC Unloading magazine Emmegi
Unloading magazine
The workpiece unloading magazine has an automatic tilting and moving system that enables machining to be performed continuously, thus reducing the cycle time. In addition, the magazine allows finished workpieces to be stacked while a sensor, which emits a signal when the magazine is full, supervises system operation.  

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