Automatic bar feed and workpiece unloading
Numerically controlled, high precision and high speed bar positioning system. The system is complete with a gripper to block the profile with automatic horizontal and vertical position adjustment on two CN axes. To guarantee that each type of profile is grasped with no manual intervention, the numerical control of the gripper slewing axis is also available, which is otherwise handled manually.
Vertical cutting module
The CNC-operated cutting module includes a 600 mm diameter circular blade with downward movement on 3 axes, with a range from -48° to +245°, allowing a variety of extruded profile end milling types. The clamping and handling of the segments are done by means of two motorised vice units on CNC axes.
Bar positioning
Numerically controlled, high precision and high speed bar positioning system. The system is complete with a gripper to block the profile with automatic horizontal and vertical position adjustment on two CN axes. To guarantee that each type of profile is grasped with no manual intervention, the numerical control of the gripper slewing axis is also available, which is otherwise handled manually.
Milling unit
QUADRA is fitted with an exclusive turntable system on which 4 to 6 work units interpolated on 4 axes can operate at the same time: X, Y, Z, A (360° slewing around the axis of the bar). The high-frequency electrospindles are air-cooled, and include an ER 32 toolholder with power up to 5.6 kW in S1. Each unit is equipped with a work area disengagement system by means of a slide on recirculating ball shoes.
Loading magazine
Belt magazine to load large capacity profiles, available in a basic version for bars that do not exceed 60 kg and in an optional reinforced version for bars up to 120 kg. Max bar length: 7.5 m. In certain conditions, the profiles can be loaded while the machine is working, with respect to the positioning system. If necessary, during loading and unloading, an optional tilting system can automatically rotate the workpiece by 90°.
Unloading magazine
Belt magazine to discharge and store large capacity finished workpieces. Available in two versions: for processed workpieces up to 4.0 m and, as an alternative, up to 7.5 m. The unloading magazine is preceded by a swarf and short cut extraction system which can be optionally equipped with a conveyor belt and a lifting belt to the collection bag.
Label printer (Optional)
The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.
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