Automatic single-head cutting-off machine with upstroke movement for 90° cuts, fitted with Ø 700 mm blade with electric feed. The machine can be configured to use blades with different diameters. The setup requires a very simple operation, after which the software automatically prepares for the correct setting appropriate to the installed blade. Bar feeding is powered by an electric CNC bar advancement system. For cutting needs requiring a perfect finish, it features, as an optional, a pneumatic system for the automatic separation of the cut piece, which avoids the presence of traces -commonly left by the blade when it moves back - in machines that use this cutting mode. It can be customised with drilling and milling units for specific needs. The motor with inverter allows to change the blade rotation speed, adapting it to the profile to be cut.

Technical data arrow_drop_down
MACHINE CHARACTERISTICS  
Electronic control of the X axis
 
X axis stroke (mm)
1.000
X axis positioning speed (m/min)
20
Absolute encoder positioning
 
Bar minimum length (remaining bar) (mm)
110
Y axis electronic control (blade feed)
 
Widia blade
 
Standard blade diameter (mm)
700
Standard blade thickness (mm)
5,5
Standard blade teeth no. (mm)
110
550 mm Ø blade
 
450 mm Ø blade
 
Swarf conveyor for blade
 
Separating system for cut workpiece
 
Drilling unit
 
Work area lighting
 
CUTTING DIAGRAM 
BLADE MOTOR 
Three-phase brake motor with inverter
 
Power rating (kW), three-phase drive motor
9,6
Standard blade peripheral speed (m/s)
66 ÷ 80,6
Ø 550 mm blade peripheral speed (m/s)
51,8 ÷ 63,3
Ø 450 mm blade peripheral speed (m/s)
42,4 ÷ 51,8
Brake intervention time (s)
10
SAFETY DEVICES AND PROTECTIONS 
Manually controlled complete sliding guard
 
Side protection tunnels
 
LUBRICATION AND SUCTION 
Minimal oil diffusion lubrication system
 
Pre-setting for automatic exhauster start
 
Group of 4 positionable blowers with magnetic support for work surface cleaning
 
PROFILE POSITIONING AND CLAMPING 
Bridge structure in cutting area with two pairs of vertical and horizontal vices with pressure reducer equipped with a pressure gauge
 
Bridge structure in feeder area with two pairs of vertical and horizontal vices with pressure reducer equipped with a pressure gauge
 
Feeder and cutting area adjustable bridge vices
 
Included       
Available
Feeder with bridge vices

Bar feed system obtained through the use of a controlled axis ensuring, through the use of a recirculating ball screw, high positioning accuracy. It can be set from the PC on board the machine. Equipped with a bridge vice system, which allows the extreme versatility of clamping toward a wide variety of profile geometries, while maintaining rapidity in setting up the workpiece clamping cylinders. The system provides 3 automatic positions, integrated in the machining cycle, so as to avoid profile scraping with the machine reference planes during the various phases of feeder movement.

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Cutting zone with bridge vices

To enable maximum utilization of the large cutting capacity, which ensures the machinability of large profiles, the cutting zone features a sturdy structure designed to ensure maximum precision. This is with regard to both the horizontal plane and the vertical square. The bridge vice system also present in the cutting zone, with its 4 positionable hold-down devices, contributes to stable and precise clamping of the workpiece.

Orientable vices (Optional)

Optionally, both bridge vices can be equipped with adjustable hold-down devices, with adjustable pressure angle. This is an accessory that enables the proper clamping and cutting of profiles with irregular geometry, ensuring maximum rigidity and the maintenance of precision, a distinctive feature of the machine itself. The use of this system is also characterised by simplicity and quick set-up.

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Sliding protections

Integral work area protection ensures maximum safety during cutting cycles. It consists of two separate protective covers, one for the workpiece clamping and transport area and one for the clamping, cutting and separation area. The two covers have a large scratch-resistant polycarbonate window to follow the machining in full brightness and visibility. They are independent of each other and slide to the outer sides of the machine giving wide and complete access to the workbench.

Control

The control area features a control console equipped with a PLC with an integrated 7" colour TFT graphical display and fully customised, feature-rich software designed specifically for this machine. Single cuts or cuts from list can be programmed locally through the PLC. Using connection via USB port or LAN connection, programmed lists can be used remotely. Cutting management control is complemented by the ability to adjust the blade output speed.

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Work area lighting (Optional)
The machine can be optionally equipped with lamps integrated in the protection cab for proper lighting of the cutting area. this allows achieving perfect work area visibility during all machine usage phases, even in environments with poor lighting.

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